JINHUA (QINGDAO) HARDFACING TECHNOLOGY CO., LTD.
JINHUA TECHNOLOGY, WELDING THE WORLD
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Hydraulic Cylinder Flange Automatic Welding Machine, Hydraulic Cylinder Cap Welding Machine
I. Object of Welding And Instruction of Equipment
1. Object of Welding
Diameter range of the cylinder tube: 50-500mm
Length range of the cylinder tube: ≤3000mm (clamping and pressing welding methods), V and U type welding between cylinder tube and cylinder bottom as well as the circular seam between cylinder tube and flange can be welded automatically. Applicable welding base metal: 45#, 27SiMn, 35#, 20#, Stainless Steel, 25Mn, 16Mn, Q345B, etc.
2. Instruction of Equipment
2.1 Workpiece Loading & Unloading Method: Manual
2.2 Locating Method of The Workpiece: Self-centering chuck in the left clamp the workpiece to locate the center of rotation by manual.
Two supporting racks locate the center of the workpiece and rotate together with the workpiece coaxially. Pneumatic tailstock is equipped in the right end, the centre of the tailstock sustain the workpiece gyration.
2.3 Methods For Welding: Single torch gas shielded arc welding, automatic single-layer welding or multi-layer welding can be achieved once. Single-layer & single-pass welding, multi-layer & single-pass welding, multi-layer & multi-pass welding can be achieved full automatically.
2.4 The one end of the workpiece must be clamped and another end has an inner bore. The outer diameter can be supported by the contact rollers to locate the centre of the workpiece. (can weld workpiece while only the chuck clamp it directly or the chuck clamp it and the tailstock press it or the chuck clamp it and the contact rollers support it)
II. Main Technical Parameters
| Model Name | HF1000 |
| Rated Load Capacity | 2T |
| Workpiece Length Range | ≤3000mm |
| Workpiece Diameter Range | φ50-φ500mm |
| Rotating Speed of The Main Spindle | 0.19-2.2r/min |
| Elevating Stroke of The Torch | 300mm |
| Manual Adjusting Range of The Torch | X:≥50mm Y:≥50mm |
| Turnover Angle of The Workpiece | 360° |
| Pressure of The Compressed Air | 0.3～0.6MPa |
| Rated Welding Current | 500A |
| Welding Centre Height | 950mm |
III. Main Components List
| Discription | Manufacturer |
| PLC | Mitsubishi |
| Touch Screen | Mitsubishi |
| Electrical Element | Schneider / Siemens |
| Pneumatic Element | AirTAC, Taiwan |
| Linear Guide Rail | HIWIN, Taiwan |
| Inverter | Taian, Taiwan |
| Main Spindle Reducer | Tongli, China |
| Stepping Motor | Mitsubishi |
| Movement Reducer | Tongli, China |
| Oscillator Motor | Mitsubishi |
IV. Pictures
